Primary Audience: West Midlands DTC founder
Summary: Big brands build shiny new distribution centres to hit 24-hour delivery. Most founders try to do the same thing with the same processes they used at 50 orders a day. The gap isn’t your courier. It’s your cut-offs, stock accuracy, and returns flow.
Suggested Posting Day: Thursday (practical)
The Midlands is building for 24-hour delivery.
Are you?
I saw a piece this week about Sonas Bathrooms opening a 60,000 sq ft distribution centre in Redditch, West Midlands, aiming for targeted 24-hour delivery times.
Good for them.
But here’s the bit founders miss: you don’t need 60,000 sq ft to deliver like a grown-up.
You need grown-up habits.
Mini example: a Birmingham DTC brand I’ve worked with kept promising “next day” because competitors did. Their warehouse was fine. The problem was upstream.
No real cut-off time.
Stock that wasn’t accurate until the end of the week.
Returns that sat in a cage for 10 days, so bestsellers looked “out of stock” online when they were actually on site.
So the courier got blamed. Every time.
Practical takeaway: if you want 24-hour delivery to be reliable, pick three numbers and run your operation around them:
- Daily cut-off time (and stick to it)
- Stock accuracy (cycle count, don’t “year-end” it)
- Time to put a return back into sellable stock
If you can’t measure those, you can’t promise next day without gambling.
Which one would improve your customer experience fastest right now: an earlier cut-off, better stock accuracy, or quicker returns processing?
Source Notes:
- Sonas Bathrooms plans a 60,000 sq ft distribution centre in Redditch (West Midlands) scheduled for August 2026, positioned as a UK growth investment with targeted 24-hour delivery times: https://www.interiordaily.com/article/9826631/sonas-acceleres-uk-growth-with-major-midlands-logistics-investment/
- Article notes the site will use advanced warehouse management systems (including voice-picking) and cites an aim of 99.9% accuracy in order fulfilment: https://www.interiordaily.com/article/9826631/sonas-acceleres-uk-growth-with-major-midlands-logistics-investment/